You can't do kaizen just once or twice and expect immediate results. You have to be in it for the long haul.

Under the lean system, any tools which are required for solving problems are used.

There are various non-statistical tools that have been typically developed by lean companies, notably by Toyota for minimizing variability in production, such as standardization, introduction of takt time, synchronization, shortening the total production lead time which I am fond of referring to as non statistical tools.

It is impossible to improve any process until it is standardized. If the process is shifting from here to there, then any improvement will just be one more variation that is occasionally used and mostly ignored. One must standardize, and thus stabilize the process, before continuous improvement can be made.

Control charts are one of the statistical tools for solving quality related problems.

You can't do kaizen just once or twice and expect immediate results. You have to be in it for the long haul.

Japanese management practices succeed simply because they are good management practices. This success has little to do with cultural factors. And the lack of cultural bias means that these practices can be - and are - just as successfully employed elsewhere.